Abstract
Introduction. In Russia, production of juice, whey, milk, and flavor powders is complicated by the lack of effective manufacturing technologies. Thus, a new technological flow for simultaneous use of moisturizing additives and structured capillary-porous granules remains an urgent task as it would allow combining a polydisperse system with instantiation reliability. The research objective was to create a mathematical model of the process of granulation of dispersed mixtures, as well as scientific substantiation for the new technology of instant polydisperse granular beverage mixes.Study objects and methods. The research featured a disk-type granulator with an activator and a polydisperse whey-based mix. The fractional composition of the mix included cranberry pulp (20%), whey (40%), potato starch (5%), powdered sugar (20%), premixes (5%), etc.
Results and discussion. The research revealed the effect of granulation modes, granulator operation modes, and the phase composition of the initial mix on the profile of the resulting granulated product. The mathematically obtained results were proved experimentally: the model accurately reflected the physical essence of the granulation process of the polydisperse mixes based on local raw materials and whey.
Conclusion. The study provided methods for regulating the process of granulation of polydisperse whey-based mixes n in disktype granulators. The article introduces a mathematical model of the process based on the hypothesis of the stochastic nature of the processes. The granulation process was described as a combination of seven states depending on the granular composition and granulation time.
Keywords
Polydispersity mixture, milk whey, granule, granulation, mathematical modelREFERENCES
- Maskan M. Production of pomegranate (Punica granatum L.) juice concentrate by various heating methods: Colour degradation and kinetics. Journal of Food Engineering. 2006;72(3):218–224. DOI: https://doi.org/10.1016/j.jfoodeng.2004.11.012.
- Ivanova SA, Milentyeva IS, Asyakina LK, Lukin AA, Kriger OV, Petrov AN. Biologically active substances of siberian medical plants in functional wgey-based drinks. Food Processing: Techniques and Technology. 2019;49(1):14–22. (In Russ.). DOI: https://doi.org/10.21603/2074-9414-2019-1-14-22.
- Mansurov AP, Bocharov VA, Palchikov EV, Ratushny AS. Impact cryopowder “Apple” on the quality of whey beverage functional purpose. Technologies of food and processing industry of AIC – healthy food. 2019;27(1);48–55. (In Russ.).
- Miraballes M, Hodos N, Gambaro A. Application of a pivot profile variant using CATA questions in the development of a whey-based fermented beverage. Beverages. 2018;4(1). DOI: https://doi.org/10.3390/beverages4010011.
- Maytakov AL, Yusupov ST, Popov AM, Kravchenko SN, Bakin IA. Study of the process of concentration as a factor of product quality formation. Foods and Raw Materials. 2018;6(1):172–181. DOI: https://doi.org/10.21603/2308-4057-2018-1-172-181.
- Tikhonova IN, Popov AM, Tikhonov NV, Tikhonov VV. Harnessing the capabilities of spray granulation in the food industry for the production of functional foods. Procedia Chemistry. 2014;10:419–423. DOI: https://doi.org/10.1016/j.proche.2014.10.070.
- Bhattacharjee C, Saxena VK, Dutta S. Fruit juice processing using membrane technology: A review. Innovative Food Science and Emerging Technologies. 2017;43:136–153. DOI: https://doi.org/10.1016/j.ifset.2017.08.002.
- Kravchenko EhF. Sostoyanie i perspektivy ispolʹzovaniya molochnoy syvorotki [The state and prospects of using whey]. Cheesemaking and Buttermaking. 2000;(2):28–29. (In Russ.).
- Plotnikov KB, Popov AM, Plotnikov IB, Kryuk RV, Rudnev SD. Improving the line of instant starch soft drinks. Food Processing: Techniques and Technology. 2020;50(1):96–105. (In Russ.). DOI: https://doi.org/10.21603/2074-9414-2020-1-96-105.
- Keshani S, Luqman Chuah A, Nourouzi MM, Russly AR, Jamilah B. Optimization of concentration process on pomelo fruit juice using response surface methodology (RSM). International Food Research Journal. 2010;17(3):733–742.
- Maytakov AL, Popov AM, Vetrova NT, Beryazeva LN, Zverikova MA. Modeling of manufacturing technologies for multicomponent granulated products. Proceedings of the Voronezh State University of Engineering Technologies. 2018;80(4) (78):63–68. (In Russ.). DOI: https://doi.org/10.20914/2310-1202-2018-4-63-68.
- De Simone V, Caccavo D, Lamberti G, Amore M, Barba AA. Wet-granulation process: phenomenological analysis and process parameters optimization. Powder Technology. 2018;340:411–419. DOI: https://doi.org/10.1016/j.powtec.2018.09.053.
- Popov AM, Plotnikov KB, Donya DV. Determination of dependence between thermophysical properties and structuraland-phase characteristics of moist materials. Foods and Raw Materials. 2017;5(1):137–143. DOI: https://doi.org/10.21179/2308-4057-2017-1-137-143.
- Thapa P, Tripathi J, Jeong SH. Recent trends and future perspective of pharmaceutical wet granulation for better process understanding and product development. Powder Technology. 2019;344:864–882. DOI: https://doi.org/10.1016/j.powtec.2018.12.080.
- Maharjan R, Jeong SH. High shear seeded granulation: Its preparation mechanism, formulation, process, evaluation, and mathematical simulation. Powder Technology. 2020;366:667–688. DOI: https://doi.org/10.1016/j.powtec.2020.03.020.
- Shanmugam S. Granulation techniques and technologies: Recent progresses. BioImpacts. 2015;5(1):55–63. DOI: https://doi.org/10.15171/bi.2015.04.
- Donya DV, Miller ES, Popov AA, Popov AM, Romanenko RYu. Technological quality parameters diagnosing for subsystem of coagulation structuring of granule. Fundamental research. 2014;(6–6):1144–1148. (In Russ.).
- Popov AM, Makkoveev MA, Astahenko EB, Chupin AV. Identification of granulation process of instantized polydispersed products in plate granulators with activator. Food Processing: Techniques and Technology. 2010;17(2):60–65. (In Russ.).