ISSN 2074-9414 (Print),
ISSN 2313-1748 (Online)

The Process Characteristics of Rapid Freezing: Continuous and Discrete Heat Removal Method

Abstract
The research features the rational conditions of the process of rapid freezing for unpackaged small-sized foods by the method of continuous and discrete heat sink. The paper presents a graphical interpretation of the calculations of the average volume temperature for various temperature regimes that are used to freeze semi-finished products. The method makes it possible to determine the temperature at any time. The experiment defined the most rational range of air circulation speeds with a continuous heat sink in the range from 4 m/s to 6 m/s. The article features curves of changes in temperature and heat flux density during the rapid freezing of small-sized semi-finished meat products. They show the nature of the changes in the air coefficient of the meat sample heat transfer curves and the medium velocity of the object air. An increase in the heat flux density and a reduction in the duration of freezing by about 1.4 times occurred when the temperature of the cooling medium decreased from –20°C to – 40°C at an air speed of 6 m/s. The research determined the process characteristics of rapid freezing in continuous mode using a discrete heat sink. The authors describe the comparative characteristics of the change in the duration of the freezing process and the speed of the process with continuous and discrete heat sinks. The study presents the curves of changes in temperature and heat flux density during rapid freezing of small-sized semi-finished meat products, depending on the conditions of heat transfer. When a discrete heat sink was used, the duration of the freezing process was fpund to be 20 min, while with a continuous heat sink it lasted 26 min. The paper also includes a thermogram and the kinetics of heat sink during freezing in discrete conditions, as well as a software program for quick freezing of semi-finished minced meat products. The indicators of the meat quality are considered depending on the conditions of the heat sink, as well as the change in the physicochemical properties of the product after freezing and during storage. Studies of quality indicators of small-sized semi-finished meat products were carried out in the laboratory of the scientific-innovative enterprise “Sibagropererabotka” (Novosibirsk, Russia).
Keywords
Fast freezing, process duration, meat semi-finished products, temperature, speed, discrete heat sink
REFERENCES
  1. Fryer PJ, Versteeg C. Processing technology innovation in the food industry. Innovation: Management, Policy and Practice. 2008;10(1):74–90. DOI: https://doi.org/10.5172/impp.453.10.1.74.
  2. Baranenko AV. O nekotorykh aspektakh razvitiya kholodilʹnoy industrii strany v XX – nachaleXXI veka [Some aspects of the development of the country’s refrigeration industry in XX and early XXI centuries]. Kholodilnaya Tekhnika. 2012;(1):28–34. (In Russ.).
  3. Belozerov GA, Dibirasulaev MA, Koreshkov VN, Kolodyaznaya VS, Rumyantseva ON, Baranenko DA. Sovremennye tekhnologii i oborudovanie dlya kholodilʹnoy obrabotki i khraneniya pishchevykh produktov [Modern technologies and equipment for food freezing and storage]. Kholodilnaya Tekhnika. 2009;(4):18–22. (In Russ.).
  4. Buaynov ON, Buaynova IV. Heat load calculation for the modules of combined type freezing units. Journal International Academy of Refrigeration. 2016;(2):63–66. (In Russ.). DOI: https://doi.org/10.21047/1606-4313-2016-15-2-63-66.
  5. Buaynov ON, Buaynova IV. Organization efficiency estimation of biological objects fast freezing combined method. Journal International Academy of Refrigeration. 2015;(4):44–48. (In Russ.).
  6. Buyanov VO. Zamorazhivanie tverdykh syrov v usloviyakh reguliruemogo teplootvoda [Freezing hard cheeses in a controlled heat sink]. Magazine cheesemaking and buttermaking. 2009;(4):46–48. (In Russ.).
  7. Buaynov ON, Buaynova IV. Modeling of food products freezing in the multizoned combined refrigeration supply system. Food Processing: Techniques and Technology. 2012;(4):1–7. (In Russ.).
  8. Voskoboynikov VA. Razrabotka parametrov protsessa zamorazhivaniya pishchevykh produktov zadannoy formy [Development of parameters of the freezing process of food products of a given form]. Journal International Academy of Refrigeration. 2012;(1):28–30. (In Russ.).
  9. Gorbunova NA. Effect of cold treatment on the quality and safety of meat. All about the meat. 2013;(3):44–46. (In Russ.).
  10. Kak uvelichitʹ srok godnosti i privlechʹ pokupateley? [How to increase shelf life and attract customers.]. Milk Processing. 2018;228(9):57. (In Russ.).
  11. Dibirasulaev MA, Belozerov GA, Ryzhova SG, Makarov BA. Vliyanie usloviy okhlazhdeniya myasoproduktov, podvergnutykh teplovoy obrabotke na sroki ikh khraneniya [Influence of cooling conditions of meat products subjected to heat treatment on the shelf life]. Aktualʹnye problemy v oblasti sozdaniya innovatsionnykh tekhnologiy khraneniya selʹskokhozyaystvennogo syrʹya i pishchevykh produktov: sbornik materialov Vserossiyskoy nauchno-prakticheskoy konferentsii [Relevant Issues of Innovative Technologies in the Field of the Storage of Agricultural Raw Materials and Foods: Proceedings of the All-Russian Scientific and Practical Conference]; 2011; Uglich. Moscow: Russian Academy of Agricultural Sciences; 2011. p. 50–53. (In Russ.).
  12. Ishevskiy AL, Davydov IA. Freezing as a method of food preservation. Theory and practice of meat processing. 2017;2(2):43–59. (In Russ.).
  13. Ishevskiy AL, Domoratskiy SS, Grishina IV. Ehkspress-otsenka srokov khraneniya pishchevykh produktov [Express assessment of shelf life]. Meat Technology. 2011;98(2):28–30. (In Russ.).
  14. Neverov EN, Nechaev SN. Nomogramma dlya opredeleniya massy snegoobraznogo dioksida ugleroda pri okhlazhdenii ryby [Nomogram for determining the mass of snowlike carbon dioxide in chilled fish]. Teoreticheskie i prikladnye problemy nauki i obrazovaniya v 21 veke: Sbornik materialov mezhdunarodnoy zaochnoy nauchno-prakticheskoy konferentsii [Theoretical and applied problems of science and education in XXI century: Collection of materials of the International correspondence scientific- practical conference]; 2012; Tambov. Tambov: Ucom; 2012. p. 105–106. (In Russ.).
  15. Neverov EN, Grinyuk AN, Tretyakova NG. The use of carbon dioxide for cooling carcasses rabbit. Modern problems of science and education. 2015;(2–2). (In Russ.).
How to quote?
Neverov EN, Lifentseva LV, Usov AV. The Process Characteristics of Rapid Freezing: Continuous and Discrete Heat Removal Method. Food Processing: Techniques and Technology. 2019;49(1):104–112. (In Russ.). DOI: https://doi.org/10.21603/2074-9414-2019-1-104-112.
About journal

Download
Contents
Abstract
Keywords
References